Las empresas que gestionan la reducción de la mantenibilidad de las máquinas y el aumento de su productividad, tienen la seguridad de tener una máquina funcionando en óptimas condiciones, con lo cual las piezas de desgaste están sometidas a menor esfuerzo, aumentado así el ciclo de vida de la máquina y disminuyendo la probabilidad de fallas.
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La definición de Alineamiento de Maquinaria se basa en los ejes de rotación de las máquinas que se deben encontrar colineales (un eje de rotación es la proyección del otro), y lo anterior se considera bajo condiciones de operación o de trabajo normales (temperatura, carga y velocidad).
En diversos estudios realizados por usuarios y fabricantes de maquinaria rotativa acoplada por flechas, se ha demostrado que el desalineamiento es la principal causa, de por lo menos el 50% de las fallas en maquinaria rotativa.
Para que una maquinaria funcione a la perfección y sin errores, tiene que haber exactitud. Esa precisión comienza con la alineación de ejes que potenciarán su funcionamiento y permitirán minimizar los fallos durante los procesos. Las principales ventajas son las siguientes:
- Aumentará la eficiencia de la maquinaria, de esta forma hay menos riesgos y/o problemas durante la ejecución de los procesos : No alinear correctamente los ejes o las correas aumentará la cantidad de tensión en las unidades, lo que resultará en una variedad de problemas potenciales
- Incremento de la producción: aumentando la eficiencia de las máquinas y/o equipos.
- Menor gasto de energía eléctrica.
- Al minimizar los fallos y el gasto energético, ahorrarás gastos de producción.
- Cuando una máquina está bien alineada, habrá una reducción de las vibraciones en ejes y tornillos de la base.
- Disminuirán los daños en ejes y tornillos de la base.
Nuestro curso de Alineamiento de Maquinaria Industrial
El curso que ofrece Tecsup abarca actividades reales de alineamiento en maquinaria de planta utilizando reloj comparador, alineadores Láser y software de soporte para alineamiento. Gracias a la metodología activa de aprendizaje que ofrece nuestra plana docente con amplia experiencia en el sector y campo de enseñanza, los participantes podrán lograr adquirir competencias y conocimientos necesarios.
Información del curso
Leer más aquí
Contacta a nuestros asesores por WhatsApp:
Asesor 1: https://wa.link/8cj73e
Asesor 2: https://wa.link/41h59j
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<a href="https://vibromera.eu/product/balanset-1/">portable balancer</a>
<div>
<h1>Portable Balancer - Balanset-1A Overview</h1>
<p>The <strong>portable balancer</strong> and vibration analyzer Balanset-1A is a cutting-edge device designed for ensuring the dynamic balancing of various rotors. With its advanced technology and ease of use, this tool is essential for industries that rely on machinery like crushers, fans, mulchers, augers, shafts, centrifuges, and turbines. The Balanset-1A's dual-channel system enables efficient operation in both single and double plane balancing, making it a versatile solution for numerous applications.</p>
<h2>Key Features</h2>
<p>The Balanset-1A portable balancer stands out with its comprehensive functionality, which encompasses:</p>
<ul>
<li><strong>Vibrometer Mode:</strong> Tracks vibrational data, ensuring precision in measurements.</li>
<li><strong>Tachometer:</strong> Measures the rotational speed of components accurately.</li>
<li><strong>Phase Analysis:</strong> Assesses the phase angle of vibration signals for detailed analysis.</li>
<li><strong>Frequency Spectrum Analysis:</strong> Provides in-depth insights into vibration frequency through FFT spectrum analysis.</li>
<li><strong>Overall Vibration Monitoring:</strong> Measures general vibration levels for performance assessment.</li>
<li><strong>Data Logging:</strong> Enables the saving of measurement data for further evaluation, enhancing troubleshooting and maintenance efforts.</li>
</ul>
<h2>Balancing Modes</h2>
<p>For effective rotor balancing, the Balanset-1A offers:</p>
<ul>
<li><strong>Single Plane Balancing:</strong> Focuses on offsetting vibrations by balancing rotors in one plane.</li>
<li><strong>Two Plane Balancing:</strong> Achieves dynamic balancing across two planes, ensuring comprehensive rotor stability.</li>
<li><strong>Polar Graph Visualization:</strong> Displays imbalance visually, helping users determine the placement of corrective weights with precision.</li>
<li><strong>Restore Last Session:</strong> Allows users to continue from where they left off, upholding consistency and efficiency.</li>
<li><strong>Tolerance Calculation:</strong> Calculates acceptable balancing tolerances in accordance with ISO 1940 standards.</li>
<li><strong>Grinding Wheel Balancing:</strong> This feature supports balancing processes specifically tailored for grinding wheels.</li>
</ul>
<h2>Charts and Reports</h2>
<p>To aid in analysis, the Balanset-1A generates various charts, including:</p>
<ul>
<li><strong>Overall Vibration Charts:</strong> Provide a broad overview of vibration levels.</li>
<li><strong>Fundamental Frequency Charts:</strong> Show vibration patterns at the fundamental frequency.</li>
<li><strong>Harmonic Frequency Charts:</strong> Highlight the presence and effects of harmonic frequencies.</li>
<li><strong>Spectrum Charts:</strong> Offer detailed visualizations of the frequency spectrum, greatly enhancing analytical capabilities.</li>
</ul>
<p>Additionally, the device can archive data for future reference, enabling users to generate comprehensive reports on balancing outcomes and revise past measurements as necessary.</p>
<h2>Versatility and Compatibility</h2>
<p>One of the most significant advantages of the Balanset-1A portable balancer is its compatibility with both imperial and metric systems. This feature ensures it can be utilized on a global scale, catering to various industry standards and practices. Furthermore, the Balanset-1A is lightweight, weighing just 4 kg, making it easy to transport and set up in any environment.</p>
<h2>Specifications</h2>
<p>The Balanset-1A is equipped with:</p>
<ul>
<li>2 Vibration Sensors with a cable length of 4 meters (10-meter option available)</li>
<li>1 Optical Sensor with a measuring distance of 50 to 500 mm (4-meter cable, 10-meter option available)</li>
<li>1 USB Interface Module for seamless PC connectivity</li>
</ul>
<p>This advanced device measures a broad range of vibration, phase angles, and calculates corrective mass values to streamline the balancing process. The technical specifications include:</p>
<ul>
<li>Measurement Range: 250 to 90,000 RPM</li>
<li>Vibration Velocity: 0 to 80 mm/s</li>
<li>Frequency Measurement: 5 to 550 Hz</li>
<li>Phase Shift Measurement: 0 to 360 degrees</li>
<li>Measurement Error: В±2% for phase angle</li>
</ul>
<h2>Ease of Use and Support</h2>
<p>The Balanset-1A is designed with user experience in mind. The interface is intuitive, allowing for easy navigation through its various modes and functionalities. Users can rely on detailed manuals and FAQs available online, ensuring they have support when needed. Additionally, the device supports easy connection to PCs for further analysis and data handling.</p>
<h2>Conclusion</h2>
<p>The Balanset-1A portable balancer is a remarkable asset for any industrial operation dealing with rotating machinery. Its powerful features, compatibility, and lightweight design combine to create an exceptional tool for dynamic balancing and vibration analysis. Whether you're managing large production facilities or small workshops, the Balanset-1A stands ready to enhance your processes, improve equipment lifespan, and optimize performance. Investing in this portable balancer is a step towards achieving unmatched precision and reliability in your operations.</p>
<p>Adopting the Balanset-1A means embracing efficiency and expertise, allowing businesses to maintain high operational standards and bolster productivity through effective machinery management.</p>
</div>
Article taken from https://vibromera.eu/
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